Toyoda | HMC Maintenance Training For Customers

HMC Maintenance Training For Customers

Toyoda Maintenance Training for Horizontal Machining Centers

Basic HMC Maintenance Training
For end users, Maintenance Personnel

Location
JTEKT Toyoda Americas Corporation
316 W. University Drive, Arlington Heights, IL 60004 

Class Schedule
Tuesday through Thursday 8:30 a.m. to 4:30 p.m.
Friday 8:30 a.m. to 12:00 p.m.

Class Size
Maximum of six (6) students. Additional requests will be encouraged to attend a subsequent training session.

Cost
Details provided upon request. (Note: Toyoda has discounted rates at local hotels.)

Please note: the safety of our guests is very important to Toyoda. All students are required to wear long pants and closed toe shoes at all times.

For additional questions, call (800) 257-2985 or email training@toyoda.com

Training Outline

Introductions and Tour

  • Training course overview
  • Toyoda Support department overview
  • Meet service staff and parts department
  • Facility tour

Product Line

  • Product line information
  • Training USB overview (additions to the product)
  • Product advancement and current product development

Training

  • Pre-Installation requirements
  • Troubleshooting awareness
  • Machine component

Device Checks

  • Start up faults and checks
  • Spindle chiller
  • Coolant system
  • Hydraulic system
  • Pneumatic system
  • Lubrication systems

Geometric Alignment

  • Geometry checks (classroom)
  • Setting machine zero positions

Magazine & ATC Alignment

  • Leveling
  • ATC squareness and alignments
  • 2nd reference setting

Review of Electrical Prints

  • How to read electrical prints
  • How to use with machining center ladder to troubleshoot machining center

Review of Machining Center Maintenance Manual

  • Show recommended checks
  • Look at spare parts list

How to Back Up Machining Center

  • TDD Explanation and Password Requests

Review of Machine Safety Systems

  • PILZ safety system
  • Fanuc DCS safety system

M Code Operation

Manual Function

Error Recovery

ATC (Automatic Tool Changer)

  • Tool changer recovery
  • Disassemble, inspect and reassemble
  • Review (2) types of arms
  • Alignment on machining center
    • Adjust arm and axis positions
    • Adjust parameters

APC (Automatic Pallet Changer)

  • Pallet changer recovery
  • PC Inspections (pallet changer)
    • PC assembly review
    • Adjust PC position
  • Programmable flow control adjustment and replacement
  • Beta drive replacement

Spindle Overview

  • Spindle inspection reports
  • Spindle geometry checks
  • Spindle room visit
  • Drawbar designs
  • Clamping cylinder setup

Warranty Parts Request

  • Forms
  • Contacts
  • Procedures

Service Tech Requests

  • Procedures

HMC Training Certification Presentation

  • Question and Answer