Toyoda | Bridge Mill and VMC Installation Training for Toyoda…

Bridge Mill and VMC Installation Training for Toyoda Distributors

Toyoda Vertical and Bridge Machining Center Installation Training

Basic Bridge Mill and VMC Maintenance Training
For authorized Toyoda vertical machining center distributors

Location
JTEKT Toyoda Americas Corporation
316 W. University Drive, Arlington Heights, IL 60004 

Class Schedule
Tuesday through Thursday 8:30 a.m. to 4:30 p.m.
Friday 8:30 a.m. to noon

Class Size
Maximum of six (6) students. Additional requests will be encouraged to attend a subsequent training session.

Cost
This class is available to all Toyoda distributors free of charge. Distributors are responsible for all applicable travel and living expenses. (Note: Toyoda has discounted rates at local hotels.)

Please note: the safety of our guests is very important to Toyoda. All students are required to wear long pants and closed toe shoes at all times.

For additional questions, call (800) 257-2985 or email training@toyoda.com

Training Outline

Introductions and Tour

  • Introductions - service and parts staff
  • Toyoda presentation
  • Facility tour

Product Line

  • Product line presentation
  • Training USB overview
  • Installation requirements

Installation Training C-Frame

  • Installation documents and presentation
  • Machine leveling
  • Geometric alignment
  • ATC alignment

Coolant Systems C-Frame

  • M functions
  • Timer settings
  • 1000 PSI upgrades
  • Rotary unions
  • Troubleshooting

Clamping System C-Frame

  • Troubleshooting
  • Maintenance and installation

Troubleshooting C-Frame

  • Manual overview
  • E-stop string
  • Door interlock
  • Coolant system
  • Ladder
  • ATC recovery

Designs and Technical Bulletins

  • Drawbar designs
  • Unclamp cylinder

Option Installation

  • 4th axis installation
  • Probe and tool setter installation
  • ChipBlaster and 1000 PSI upgrades
  • Magazine upgrades
  • Magazine load station

Applications

  • Parameters, M codes and keep relays
  • Control types (0i MD, 31i MB)
  • General programming
  • Machine operation
  • Tool table setup
  • Tool life management

Installation Training Bridge Mill

  • Machine component installation
  • Rigging equipment
  • Pre-installation requirements
  • Installation documents and presentation

Foundation

  • Specifications
  • Leveling and anchors

Geometric Alignment

  • Geometry checks
  • Bridge squareness

Device Installation and Testing

  • Control start-up faults and checks
  • Z-axis home position
  • Spindle chiller

Magazine and Vertical ATC Alignment

  • I/O bypass
  • Leveling
  • ATC squareness
  • Magazine controller function
  • 2nd reference setting

Bridge Mill M Spec Overview

  • Design
  • Overview of M Spec functions
  • Operations and programming

M Spec Installation

  • Drawings and procedures
  • Initial set-up and rigging
  • Macros and M codes
  • Operation
  • Home position setting
  • Geometry checks
  • Troubleshooting

Magazine and Horizontal ATC Alignment

  • Magazine function
  • Tool table function
  • Orientation checking
  • Troubleshooting

Designs and Technical Bulletins

  • Drawbar designs
  • Unclamp cylinder
  • Encoders and scales
  • Rotary union brackets

Spindle Overview

  • Spindle drawings
  • Spindle room visit
  • Spindle inspection reports
  • Spindle geometry checks

Parts Ordering and Installation Procedures

  • Warranty parts
  • Non warranty parts
  • Fanuc warranty info and procedure
  • Detailed reports and requests

Transfer Detection Device (TDD) Training and Testing

  • Presentation / Examination
  • Letter of Assurance

Certification Presentation

  • Customer open issues
  • Quiz
  • Question and Answer