Toyoda Helps &E Reduce Lead Times, Increase Produ…
CHALLENGEAccelerated Machine Design & Engineering is a full-service provider of high-value, high-performance engineeredsolutions, specializ…
Pre-Toyoda, Scenic Industries started the project with several old mills they had in-house—but transferred the workload over to Toyoda FH500J after installation. With the new machine, they were able to increase production by 35%, increasing output from 65 parts per day to 100. Labor costs were reduced by 50%, lowering labor hours per part from 25 minutes to just eight.
There isn’t much that Scenic Industries of Chattanooga, Tennessee can’t handle when it comes to machining. They meet customer’s manufacturing challenges with solutions including patterns, tooling and machined products. However, when met with demand for several high-volume machining projects, they knew they needed a higher-capacity machine. To be competitive on the projects and machine efficiently, Scenic Industries decided that a machining center with a pallet changer was going to be a worthwhile investment. Scenic Industries strives to deliver products that exceed expectations—and found that Toyoda is exactly the same.
To secure the high-volume projects and ensure they would be profitable, Scenic Industries needed to increase capacity and efficiency right away. They also needed a seamless transaction and quick installation in order to meet the deadlines. “Due to the competitive nature of high volume machining, there was a risk that we would lose the jobs to a competitor with a lower bid,” said Garrett Iverson, a mechanical engineer at Scenic. “The Toyoda machine gave us the much-needed edge to greatly reduce our costs and increase our production numbers.”
That machine was the Toyoda FH500J horizontal machining center—a complete solution for the Scenic shop. The FH-J series provides industry-leading, high-precision performance optimized for speed, rigidity and reliability. The FH500J continues to be the industry’s choice for high-speed machining in highly productive environments due to the compact footprint, 15,000 RPM spindle, tool-to-tool cycle time of .9 seconds and rapid feedrate of 2,362 ipm (60m/min).
Combined with Toyoda’s customer service, quick installation and comprehensive training, Scenic Industries was able to meet the project demand and deadline. “We only had a couple of months from the time the customer came to use with their needs to the time they needed the product. We were able to find the machine and get it up and running quickly to meet their deadlines,” said Iverson.
Pre-Toyoda, Scenic Industries started the project with several old mills they had in-house—but transferred the workload over to the FH500J after installation. With the new machine, they were able to increase production by 35%, increasing output from 65 parts per day to 100. Labor costs were reduced by 50%, lowering labor hours per part from 25 minutes to just eight.
Not only did they secure and deliver on the initial projects, but have attracted new, high-volume clients as well. “Since installation, we were awarded additional production machining projects because of our quick turnaround and competitive quotes. The FH500J played a key role in that,” said Iverson. “Would I recommend Toyoda? Absolutely. They are great machines. The FH500J met our specifications, came with exceptional service and landed within our budget.”
About Scenic Industries
Located in Chattanooga's Lookout Valley, Scenic Industries is a tooling technology center providing solutions in molds, tooling, fixtures, quality solutions and machined products.